
Eng Sr - Controls
- Radford, VA
- Permanent
- Full-time
- Provide high level of plant support by responding to and resolving control system issues with urgency.
- Work as part of a multidisciplinary team to estimate, design, implement, and commission chemical modernization projects for the manufacturing facility
- Design and support multiple aspects of a control system (PLC, HMI, DCS, VFD, etc), including hardware, network, and software configuration.
- Ensure work done is consistent with control systems standards and procedures, including participating as part of team as required to test and checkout system I/O, interlocks (safety and process) and automated control strategies that are part of the control system.
- Review and drive improvements of the control system design with our customer and operators
- Coordinate all work done with our customers, including providing guidance/ input for and/or writing any commissioning plan and subcontractor work (scope) that is required to complete work.
- Understand and ensure compliance with safety regulations and quality standards, including completing all required safety training on time.
- Identify and develop standards/ procedures / guides, training plans, process checklists and other quality solutions.
- Contribute to Process Hazard Analysis, Root Cause Analysis and other investigations as assigned.
- Review team projects for quality and accuracy.
- Specify and requisition purchase of hardware and software as required by project.
- Develop and maintain strong working relationships with the customers supported.
- Be able to manage, prioritize, and support multiple projects at the same time.
- Provide on call to support production during off hours on a rotating basis.
- Bachelor's Degree in Electrical Engineering, Chemical Engineering, Controls System Engineering, Computer Science and 4+ years of applicable experience. May consider other engineering related experience or relevant associate's technical degree.
- Ability to read and interpret P&IDs and Electrical Drawings.
- Ability to read, interpret and/or write documentation needed to program a complete control system (Functional Specification, Control Narrative, I/O List, etc).
- Experience working on (as part of a team) design, implementation, troubleshooting, and commissioning PLC/HMI applications with products such as Siemens PCS7, TIA Portal, and/or Rockwell / Allen-Bradley for process or automation systems.
- Able to effectively communicate with maintenance and operation employees as well as engineers and leadership.
- May consider candidates with fewer years experience for a more junior position or additional years experience for a more senior position.
- Prior work experience in a chemical manufacturing, petrochemical, or hazardous material production facility.
- Experience providing plant support within a 24/7 manufacturing facility.
- Experience working on (leading a team) design, implementation, troubleshooting, and commissioning PLC/HMI applications with products such as Siemens PCS7, TIA Portal, and/or Rockwell / Allen-Bradley for process or automation systems.
- Experience working with Vendor Skids and integrating them into complex manufacturing/ chemical processes.
- Experience with variable speed drives, positioners, actuators, valves, and instrumentation used for chemical or industrial plant production processes
- Knowledgeable in industrial network architectures, topologies, cybersecurity, servers, software validation and simulation.
- Experience with at least one control system platforms including Siemens PCS7, Siemens Simatic Batch, Siemens TIA Portal, Siemens WinCC, Allen Bradley ControLlogix/ Compactlogix, and Wonderware.
- Experience configuring and maintaining Historian databases including Active Factory and Siemens Process Historian / Information Server.
- Experience with a variety of control system communication protocols including Profibus, Profinet, Modbus TCP, and HART.
- Experience with Variable Frequency Drives, including Siemens and Eaton.
- Professional Engineer (PE) or Engineer In Training (EIT).