The Senior Controls/Test Engineer is responsible for supporting plant leadership in achieving business and financial goals by developing and maintaining robust testing and assembly processes. The Senior Controls/Test Engineer is responsible for portions of design, development, fabrication, validation, installation, support and troubleshooting of production test equipment and programs. The Senior Controls/Test Engineer is a coach, mentor, and role model for others to personally grow for working with them. In this role you will: Develops and enforces guidelines for test equipment design, specifications, protocols, and data collection, ensuring safety compliance with OSHA and electrical standards. Supports, services, and troubleshoots test equipment and electrical systems, identifying hazards and driving remediation to maintain a zero-incident culture. Collaborates cross-functionally with engineering, manufacturing, quality, MESH, suppliers, and customers to ensure operational alignment and product conformity. Leads root cause analysis and applies critical thinking to drive improvements in cost, quality, and performance; mentors others in problem-solving. Oversees capital equipment selection and CAR development for major testing and control initiatives. Participates in assessments, acting as category lead or champion when required. Drives cost-out and continuous improvement initiatives through Lean/Six Sigma tools, Kaizens, and metric-based performance tracking. Enhances testing/control systems through technology innovation and waste elimination in factory floor information flow. Leads cross-functional projects with defined goals and budgets, aligning stakeholders and managing effective communication plans. Implements change management strategies (e.g., ADKAR, MOC) to sustain process improvements across manufacturing operations. Bachelor's Degree in Engineering/Computer/Math/Science from an accredited institution Five (5) years of test/controls engineering experience Five (5) years of experience in many computer programing software such as visual basic/studio, SQL, and other Microsoft applications. Five (5) years of experience with PLC, HMI programming and safety systems design Must be eligible to work in the United States with company sponsorship now or in the future. No relocation assistance will be provided. Only candidates that reside within a 50-mile radius of Waukesha, WI will be considered. Active-Duty Military Service member candidates are exempt from the geographical area limitation. Seven (7) years Controls/Test engineering experience. Six Sigma Green Belt or Black Belt certified with expertise in structured problem-solving tools (e.g., 8D, A3s, FMEA, control/Pareto charts). Experienced in electrical testing procedures, protocols, and troubleshooting at both component and integrated system levels. Proficient in interpreting and applying NFPA 70E and other electrical safety regulations; skilled in reading and troubleshooting schematics and wiring diagrams. Strong background supporting Engineered-to-Order (ETO) manufacturing and resolving electrical design and production issues. Project management experience using the PROLaunch framework. Capable of guiding installation work and resolving complex issues involving multiple electrical contractors. Software proficiency includes NI LabVIEW, NI TestStand, Rockwell RSLogix (5/500/5000), Studio 5000, FactoryTalk View ME/SE, and VB6. Problem-Solving Skills Ability to work independently as well as collaborate with others Ability to take initiative on continuous improvement
