
Principal Operations Quality Engineer
- Tucson, AZ
- Permanent
- Full-time
- Train, coach, and mentor quality engineers
- Develop strong working relationships with the factory leadership, program leadership, and DCMA
- Lead continuous improvement activities to help reach departmental and enterprise-wide goals
- Support factory and program alignment meetings to ensure priorities are properly aligned
- Verify product and process compliance with respect to contractual, technical, industry, AS9100 Quality Management System (QMS) requirements and internal policies
- Regularly generate and publish Cost of Poor Quality (COPQ) metrics
- Facilitate and lead cross-functional team in failure analysis, Root Cause and Corrective Action (RCCA) investigations, including identifying non-conformances, providing solutions, tracking issues to closure and leading Corrective Action Boards (CAB)
- Ensure identification, physical control, and disposition of non-conforming material and facilitate Material Review Board (MRB) when necessary
- Support work instruction development and maintenance activities by reviewing work instructions, test instructions, auditing processes, and assuring configuration management
- Development and maintenance of inspection instructions, ensuring inspection instructions meet the technical data package requirements and meet production needs
- Regularly interface with Defense Contract Management Agency (DCMA)
- Daily status meetings with the factory support, factory management, hourly employees, and internal stakeholders to manage issue
- Conduct weekly meetings to help reduce cost of poor quality and facilitate timely red rack dispositions
- Typically requires a Bachelor’s in Science, Technology, Engineering, or Mathematics (STEM) or other related field of study
- Minimum of eight (8) years of experience in one of the following: Quality, Operations, Engineering or related discipline
- Experience in supporting design and/or manufacturing process
- Manufacturing process experience with one of the following: (assembly, inspection, test)
- Experience reviewing and interpreting engineering drawings, work instructions, Bill of Materials (BOMs), consumable materials control, process disciplines and tool control
- Experience with AS9100 and/or ISO 9001 quality management systems
- The ability to obtain and maintain an US security clearance prior to the start date (U.S. citizenship is required as only U.S. citizens are eligible for a security clearance)
- The ability to obtain and maintain an ATF (Bureau of Alcohol, Tobacco, Firearms and Explosives) clearance
- Existing DoD Top Secret Clearance
- Strong interpersonal skills with experience in negotiating, having difficult conversations, and ability to work well with factory management, hourly employees, and internal stakeholders
- Experience in PRISM, CABS, Business Warehouse, and RCAS
- Experience with the PCB process
- Experience with AS9102 First Article Inspection Requirements
- Knowledge of EAC (estimate at complete), MRP (material resource planning), and AOP (Annual Operating Plan) to understand what drives factory decisions
- Experience working in a dynamic environment that requires prioritization and flexibility to support competing requirements
- Experience in leading cross-functional teams in auditing process and product/process improvements in the factory or at suppliers
- Experience in Product/Process Failure Modes & Affects Analysis, Regression Analysis
- Experience with AS9145 - Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP)
- Motivated and self-starting team player who achieves results and continuously strives for improvement
- Strong written and verbal communication and networking skills
- Six Sigma and/or ASQ Certification
- Level 5 Mission Assurance Certification (Internal Candidates)
- Data analysis; development and usage of actionable metrics
- Master’s Degree in Engineering, Science, Mathematics, or Business
- High computer proficiency, including skills working with Microsoft Tools (Excel, PowerPoint, Word Visio)