Automation Technician

• Assemble and modify mechanical automation prototypes, fixtures, and test rigs based on engineering direction.
• Execute hands-on testing and troubleshooting of new automation systems (e.g., motion systems, tooling, pneumatics, EOAT, sensors).
• Support iterative design cycles by implementing changes, gathering feedback, and reporting results to engineers.
• Perform capability studies to evaluate system repeatability, stability, and process performance.
• Interpret technical manuals and datasheets for sensors, components, and actuators to ensure accurate integration and troubleshooting.
• Record test data, system behavior, and failure modes to aid in root cause analysis and design refinement.

• Assist in the installation, calibration, and startup of automation equipment on pilot or production lines.
• Run equipment in test scenarios and assist in optimizing for reliability, safety, and cycle time.
• Collaborate on handoff and training activities from R&D to production, including guiding operators and maintenance staff on new systems.
• Support integration of sensor feedback systems and assist Controls Engineers with debugging I/O and system behavior.

• Assist in creating and maintaining documentation such as One Point Lessons (OPLs), Standard Operating Procedures (SOPs), and system setup instructions.
• Follow all machine safety procedures and ensure systems are operated with guarding and compliance measures in place.
• Participate in risk assessments and provide feedback on safety improvements during testing and pilot phases.

• Work closely with Technology Engineers, Controls Engineers, and fellow technicians in a fast-paced, R&D-focused environment.
• Communicate clearly and professionally with team members to report status, escalate issues, and suggest improvements.
• Demonstrate the ability to work independently with minimal supervision, staying accountable to assigned tasks and timelines.
• Be flexible and open to shifting priorities based on project timelines and test results.

• Associate’s degree or technical diploma in Mechanical Technology, Mechatronics, Industrial Maintenance, or related field preferred.
• Ability to commute between our facilities in Madison, Sun Prairie and Poynette as needed.
• 2+ years of experience working with automation equipment, industrial machinery, or R&D environments.
• Strong mechanical aptitude and comfort working with tooling, actuators, pneumatics, sensors, and basic robotic components.
• Ability to read and interpret mechanical drawings, wiring diagrams, pneumatic schematics, and technical component manuals.
• Proven ability to conduct performance and capability testing on integrated automation systems involving mechanical, electrical, and sensor components in automation systems.
• Familiarity with documentation development (e.g., SOPs, OPLs) and training support during new system rollout.
• Comfortable using measurement tools (calipers, indicators, multimeters) and mechanical hand tools.
• Basic familiarity with PLCs, HMIs, or sensor integration is a plus.
• Self-motivated, detail-oriented, and capable of independent troubleshooting and follow-through.
• Use hand tools and quality measurement devices (e.g., calipers, gauges, multimeters) to assist in assembly, adjustment, and validation of mechanical systems.
• Apply basic fabrication skills using machine shop equipment (e.g., drill press, band saw, grinder) to create guarding, brackets, or other custom parts needed to support and sustain automation development.

AprilAire