
Sr. Automation Engineer, Advance Manufacture Engineering
- Casa Grande, AZ
- Permanent
- Full-time
- Be a subject matter expert in industrial automation and control systems for the manufacturing engineering team. Participate in developing process and equipment concepts for RFQs to suppliers
- Create hardware, software, safety, and maintenance standards for industrial controls used in manufacturing applications such as conveyance, material handling, dispensing, fastening, joining, inspection
- Collaborate with equipment suppliers in selection of controls components, design of electrical cabinets, design of machine-mounted controls hardware, power distribution, and cable management
- Own projects through their entire lifecycle, from initial concept generation through fabrication and production bring-up
- Collaborate with equipment suppliers in software development for programmable controllers, human-machine interfaces, industrial robots, and machine vision systems
- Manage interfacing of equipment with higher-level factory systems such as MES and SCADA
- Integrate with the project team on all stages of equipment development from conception to launch
- Track Overall Equipment Effectiveness and lead continuous improvement projects to improve metrics
- Design Equipment for specific throughput capacity & product requirements
- Verify assembly drawings, P&ID, electrical schematics & construction layouts
- Bachelor's Degree in Electrical, Mechanical, Computer engineering or related field is preferred, a combination of years of experience may be considered in lieu of degree
- 5+ years of experience in an Automation Engineering role in the automotive industry
- Proficiency in control system design including selection of components, creating power distribution and network architecture diagrams, creating detailed electrical schematics, documenting sequence of operation and functional requirements
- Detailed knowledge of Allen-Bradley and/or Siemens PLC, HMI, IO, Drives hardware and software
- Proficiency in programming PLCs using Ladder Logic, Function Block, and Structured Text language
- Proficiency in Ignition SCADA software including advanced features such as scripting, database connections, enterprise administration
- Knowledge of industrial communication protocols such as Ethernet/IP and IO Link
- Experience in interfacing PLCs with peripherals such as variable frequency drives, servo drives, machine vision systems, barcode scanners, RFID readers, etc.
- Expertise in interfacing PLCs with industrial robots including standard and safety IO to manage robot program execution, prevent collisions, and ensure operator safety
- Knowledge of computer networking concepts - OSI model, managed switches, subnets, VLANs
- Ability to program in higher level computer languages - Python, C#, SQL
- Detailed knowledge of equipment safety standards such as ISO12100, ISO 13849 and ISO 10218
- Familiarity with commonly used safety system components such as safety relays, light curtains, area scanners, guard monitoring and guard locking devices
- Hands-on experience in executing discrete automation applications from concept through design, programming and commissioning
- Familiarity with process equipment for common manufacturing processes such as
- Familiarity with common conveyance and part handling systems such as powered roller beds, chain conveyors, turn tables, etc.
- Working knowledge of CAD software including AutoCAD and CATIA
- Strong organization skills - tracking schedule and open items, creating meeting agendas and minutes
- Strong presentation skills and ability to communicate clearly and professionally at various levels both inside and outside the company
- Willingness to travel up to 25% of the time