
Launch, Sr. Joining Manufacturing Engineer, BIW
- Casa Grande, AZ
- Permanent
- Full-time
- Develop and implement quality control plans for Body in White lines including Process Failure Mode and Effect Analysis (PFMEA) focused on joint integrity and sustainability.
- Plan, and execute joint validation during all launch phases and SOP
- Optimize joining processes to improve quality, efficiency, and cost-effectiveness. Robot path optimization, sequencing, parameter setup. Collaborate with cross-functional teams such as maintenance, quality, process to ensure process stability and performance
- Develop training programs for joining techs and production staff, create process documentation, and establish preventive quality plans
- Support / assist Maintenance in troubleshooting difficult breakdowns and chronic equipment failures.
- Six Sigma Problem-solving and analytical skills.
- Experience in BIW Tear down process and control plan/ reaction plan.
- Bachelor's degree in Mechanical Engineering, Manufacturing/ Industrial Engineering, or related field.
- 5 years of relevant experience with joining equipment and processes for BIW automotive: Self piercing rivet, remote laser welding, spot welding, material dispensing and brazing
- 5+ years of relevant experience in setting up and running adaptive, Six Sigma, and other joining monitoring and optimization systems
- Proficiency in 3D CAD systems (e.g., CATIA, SolidWorks), and a strong understanding of process monitoring and optimization techniques.
- Kuka and Fanuc experience for day-to-day joining process application (robot path & position teaching is a plus)
- Proven interpersonal skills and ability to objectively resolve conflict within a large group
- Able to work flexible hours and schedules as required
- Strong communication, problem-solving abilities, and the capacity to work effectively in cross-functional teams.
- Adhesive vision system and controller (Coherix, Nordson)
- Mechanical Joining System and controller (Deprag, Henrob)