
Senior Director of Upstream Process Development
- Indianapolis, IN
- Permanent
- Full-time
- Oversee the continuous development and optimization of the CHO cell culture intensified fed-batch production platform, including media development, bioreactor design, and control strategy optimization for mAb-based biotherapeutic production.
- Lead efforts in scaling up upstream processes from bench-scale to pilot- and manufacturing-scale, ensuring process consistency and robustness.
- Implement BR&D strategic initiatives and assess new external technologies to address
- challenges and deliver effective solutions.
- Implement robust experimental designs (DOE) to optimize parameters such as media composition, feed strategy, and fermentation conditions for HEK293 rAAV vector production.
- Collaborate with cross-functional teams (e.g., downstream, analytical, QA/QC, regulatory, and clinical) to ensure seamless integration of upstream processes into the overall development pipeline.
- Coordinate and manage technology transfer to internal or external GMP manufacturing facilities (CDMOs), ensuring the successful implementation of processes for clinical and commercial production.
- Foster a collaborative environment that promotes innovation, scientific excellence, and continuous improvement.
- Troubleshoot and resolve scale-up process challenges, ensuring alignment with quality and regulatory expectations.
- Lead or support the preparation of relevant sections for regulatory submissions (IND, BLA, etc.).
- Establish clear objectives, KPIs, and development plans for team members.
- Ph.D. in Chemical Engineering, Biochemistry, Biotechnology, or a related field with 8-10 years of experience in Upstream Process Development within the biopharmaceutical industry.
- Extensive experience with various mammalian expression systems, including CHO and HEK293 based systems to produce recombinant proteins and viral vectors, respectively.
- Expertise in mammalian cell culture, fermentation processes, media optimization, bioreactor operations (single-use and stainless steel), and process scale-up.
- Proficiency with automated process development systems including the ambr250 system.
- Proven track record in cell culture process characterization, validation, and regulatory submissions.
- Experience working with CDMOs and external manufacturing partners.
- Proven ability to lead a team to work cross functionally, plan effectively and prioritize goals to meet schedules and deadlines