
Process Engineer
- Fort Smith, AR
- Permanent
- Full-time
- Ensure all tasks are performed in a safe manner and compliance with all safety policies and procedures.
- Regularly interacts with frontline leaders and production employees to provide direction and leadership.
- Provides technical expertise to Engineering, Operations, Logistics, Product Development, and Quality to support and improve plant performance.
- Plans, executes and documents trial results for process and product development
- Provide support in developing specification for new products.
- Responsible for the daily monitoring and troubleshooting for quality and production
- Partner with maintenance to improve machine reliability.
- Develops and leads assigned projects from start to completion.
- Develops and leads improvement programs around quality, process capability and yield reduction.
- Responsible for determining process and machine capabilities and continuous. improvement programs through the use of statistical methods.
- Regularly interfaces with customers and vendors.
- Provides support for investigations into customer complaints and developing corrective action.
- Responsible for working with raw material and process equipment suppliers to qualify new materials for new products, increasing efficiencies and/or reducing cost.
- Utilizes process control methodology (Six Sigma, SPC, Designed Experiments, etc...) to solve problems and improve process control and capability.
- Serves as a resource on plant technologies, control systems, and raw materials. Initiates and assists with implementation of process control improvements using DMAIC planning process.
- Initiates plans and processes to minimize manufacturing costs through effective utilization of processes and equipment.
- Serves as a resource on manufacturing technologies, control systems, and process control
- Manages process change through use of designed experiments.
- Leads process changes and maintains FMEA's for all assets.
- Ensures consistency of processes across all assets and shifts.
- Initiates and leads process improvements.
- Tracks improvement through use of Hoshin, Kaizen and other approved methodologies
- Ensures maintenance of asset SOP's and work instructions.
- Through leveraged knowledge of current technology and market trends, participates in the definition of advanced products required to sustain a cost effective competitive position.
- Partners with Product Development and Sales.
- Support the effective implementation of investment projects approved for capacity or facility expansion and upgrades.
- May lead or participate in regional or global projects.
- Bachelor's degree or higher in engineering field, or closely related field or or equivalent combination of education and experience.
- Six Sigma Green or Black Belt preferred.
- Works independently and has the ability to prioritize and multitask.
- Ability to travel required (10-30%).
- Intermediate computer skills including MS Office Products (Outlook, Word, Excel, etc.).
- Problem solving skills required.
- Excellent interpersonal skills.
- Textile or nonwovens experience desired.