DeltaV Engineer
FCD
- Kalamazoo, MI
- Permanent
- Full-time
Experience Level: Mid-SeniorJob DescriptionWe are seeking a DeltaV Engineer to join our team in Kalamazoo, MI. As a DeltaV Engineer, you will play a critical role in designing and implementing advanced Emerson DeltaV automation solutions for the Life Sciences industry.Working within a dynamic system integration environment, you will be part of a team responsible for delivering high-quality, fit-for-purpose, regulatory-compliant automation that supports biopharmaceutical and medical device manufacturing. This is an opportunity to contribute to projects that impact global healthcare while growing within an employee-owned organization that values innovation and technical excellence.You will have the opportunity to work in one of our local offices while supporting clients nationwide, delivering cutting-edge automation solutions in the industry.Responsibilities
- Develop, configure, and implement Emerson DeltaV control systems in alignment with customer specifications, company standards, and industry best practices.
- Design and program DeltaV batch processes per ISA-88 standards.
- Collaborate with clients in the life sciences industry to gather requirements and develop customized automation solutions.
- Engineer system architecture, instrument specifications, and control strategies to optimize manufacturing efficiency.
- Configure DeltaV controllers, applications, HMI, and historian solutions while ensuring compliance with GAMP5, cGMP, and 21 CFR Part 11 regulations.
- Conduct Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance.
- Provide on-site startup, commissioning, and troubleshooting support.
- Ensure compliance with software development life cycle methodologies and validation documentation.
- Work closely with cross-functional teams (electrical engineers, process engineers, validation engineers, project managers) to deliver projects on time and within budget.
- Mentor junior engineers and technicians, fostering knowledge-sharing and professional growth.
- Stable work history.
- Bachelors degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field.
- Life Science/Pharma industry experience.
- Extensive hands-on experience with Emerson DeltaV systems (design, implementation, configuration) and PLC.
- Experience with ISA-88 Batch Processing and DeltaV Batch configuration.
- Familiarity with automation protocols: Ethernet/IP, Modbus TCP/IP, Profibus, OPC, Foundation Fieldbus, HART.
- Strong knowledge of GAMP5, cGMP, and 21 CFR Part 11.
- Experience conducting FAT/SAT, startup, and commissioning.
- Excellent troubleshooting and problem-solving skills.
- Ability to work independently and collaboratively on complex automation projects.
- Strong communication skills for technical documentation and cross-functional collaboration.
- Willingness to travel up to 25% and work extended hours/weekends if required.
- Knowledge of historian systems, alarm management, and advanced control strategies.
- Familiarity with industrial networking (controllers, HMIs, servers).
- Exposure to Rockwell Automation, Siemens PCS7, or other DCS/SCADA platforms.
- Working knowledge of AutoCAD and electrical design principles.
- Experience with loop tuning and process control optimization.
- Experience mentoring junior engineers or technicians.
- Background in translating functional specifications into detailed software design.
- Previous experience in mission-critical or regulated environments.
- Professional references from a peer and a manager.
- Office Work: Desk/cubicle environment with frequent use of computers, engineering tools, and industrial control systems.
- Physical Demands: Occasional lifting, climbing, and on-site work during commissioning. May include weekends, holidays, night shifts, or extended hours to meet deadlines.
- Employee-Owned Company: Work in a culture that values empowerment and innovation.
- Professional Growth: Access to continuing education, training, and career development.
- Comprehensive Benefits Package: Medical, dental, vision, life insurance, disability coverage, PTO, holidays, tuition reimbursement, referral bonuses, 401(k)/profit sharing, ESOP, and more.
- Positive Work Culture: Join a motivated team with a long-term commitment to excellence and problem-solving.