
Engineer - TS/MS Device Assembly & Packaging, DPEM
- Indianapolis, IN
- $64,500-167,200 per year
- Permanent
- Full-time
- The TS/MS Rep in the Joint Process team should be or become the process expert with regards to the process steps or processing equipment within the scope of the process team including:
- Understanding the purpose and the science of the process and have a thorough understanding of the entire process
- Understanding and owning the process control strategy including the key process parameters, critical quality attributes, and the historic and potential failure modes of the process
- Knowing the product process, development and validation history
- Translating process requirement and education to the Joint Process team members
- Documenting work and learnings in an official source such as Process Flow Diagrams.
- Understand the scientific principles required for Device Assembly and Packaging Operations
- The TS/MS Rep in the joint process team should ensure that the process is maintained in a validated / capable state that includes:
- Participating in the design and execution process, cleaning, and sterility and Bioburden control (for parenteral product) strategies and validation process (PV/PPQ) and oversight any documentation associated as required.
- Having a holistic understanding of the process, and its associated equipment, facilities, computer system and operations and provide oversight to any PQ activity at the CMs.
- Ensure that there is an accurate process flow diagram that describes the process, control strategy, process parameters and critical quality attributes
- Ensure process remains in a validated state through routine monitoring
- Ensure timely completion of annual product reviews (APRs) and Ongoing Process Verification (OPV), with action plans defined and monitored to ensure processes are in control, capable and in continuous improvement.
- Assist Quality and Supply Chain personnel in the timely completion of SCR, Quality Agreement and MRDs, as necessary
- Assist to the CMs on the preparation of any audit from Lilly (GQAAC) or any external agency that impact Lilly products.
- The TS/MS Rep in the process team should provide support to management of daily operations by:
- Using statistical tools to understand and reduce sources of variability and continuously improve the process.
- Using data history and other sources to extract relevant process parameters.
- Leading process related root cause analysis and providing expert process knowledge in all incident investigations.
- Owning process related deviations, complaints, corrective and preventative actions, and changes.
- Assist the CMs on the batch records and revisions, and assure they remain accurate.
- Serving as a liaison to other scientific and/or technical experts outside the process team such as Secondary Loop SMEs and Molecule Stewards.
- The TS/MS Rep in the process team should own the process capability and yield variables ad identify opportunities for improvement. This includes:
- When variation arises, the TS/MS Rep should be able to assist the process team identifying if the variation source is from common or special cause.
- Analyze the process routinely in order to identify vulnerabilities and inefficiencies of the process and promote improvement projects
- Monitor the status of processes to ensure they are consistent with, corporate standard expectations and the continuous improvement strategy.
- Make regular communication with and visits to External Manufacturers to ensure current awareness of their operations and to maintain a strong working relationship with External Manufacturers, and the local affiliate if necessary.
- Ensure Technical Agenda and discussion is agreed and executed in timely manner.
- Identify training needs with the External Manufacturer. Arrange and conduct training during site visits if necessary.
- Assist local affiliate with management of their product portfolio as required.
- TS/MS rep will participate in Technical Transfer Project as required.
- Collaborate with Technical Project Manager to ensure the appropriate technical governance through the business processes.
- Supervise PQ, validation and manufacturing readiness and start up to ensure success.
- Assists CMs during Process Validation batches and oversight and ensure the results is documented the Final Validation Report.
- Inform properly and in a timely manner to TS/MS Director about project status, issues, etc. Identifying issues root case and recommended action plans to solve them and avoid recurrences.
- Maintain regular communication with management and network leaders through effective participation in GPLOT, CPLOT, etc.
- As a team member, actively participate and contribute to the Joint Process Team objectives.
- Provide input in monthly reports and metrics.
- Actively pursue opportunities for continuous improvement (both process and procedural)
- Model of Safety behaviors.
- Bachelors Degree in Engineering (strongly preferred), Chemistry, Pharmacy or similar STEM related fields.
- 1+ year experience in pharmaceutical or medical device manufacturing (process engineering experience preferred)
- A thorough understanding of cGMPs and drug product manufacturing.
- Good communication skills, especially attention to detail in written procedures and protocol development.
- High degree of technical curiosity and critical thinking.
- High learning agility.
- Strong leadership, interpersonal and teamwork skills, able to work effectively in a team environment.
- Use of data and science to support decisions.
- Willingness to learn new technologies.
- Capability to work in a virtual and complex environment.
- Willingness to travel.
- Appreciation for cultural diversity.
- Ability to represent Eli Lilly’s mission, policies and practices in a positive, professional, and ethical manner and to influence CMs.
- Device assembly and / or packaging experience
- Knowledge and ability to apply basic statistical tools.
- Regulatory related experience.
- Equipment, utility, and facility qualification experience.
- Established technical, quality, and internal networks.
- Prior experience supporting packaging, dry, and/or parenteral manufacturing.
- Shift is days, but off hours may be necessary to support operations.
- Travel is possible, up to 30%.
- This position is onsite based in Indianapolis, IN and is approved to work from home up to four days per month.