
Continuous Improvement Reliability Engineer
- Bolingbrook, IL
- Permanent
- Full-time
- Loss Elimination: Identifying and addressing production losses or high maintenance cost assets to reduce their impact.
- Risk Management: Managing risks to environmental health and safety, asset capability, quality, and production. This involves utilizing tools like FMEA (Failure Modes and Effects Analysis) and RCA (Root Cause Analysis).
- Life Cycle Asset Management: Ensuring reliability and maintainability of new and modified installations throughout their lifecycle. This includes participation in design reviews, development of installation specifications and commissioning plans.
- Proactive Maintenance Strategies: Developing and implementing proactive maintenance strategies, including predictive and preventive maintenance, to minimize downtime and prevent failures.
- Data Analysis & Problem Solving: Analyzing performance data, identifying trends, and conducting root cause analyses to determine the underlying cause of problems and develop solutions.
- Continuous Improvement Initiatives: Leading or supporting continuous improvement initiatives, potentially using methodologies like Lean Six Sigma, Kaizen, or Value Stream Mapping.
- Collaboration & Training: Collaborating with various teams (design, maintenance, production) to implement reliability principles and train staff on new procedures or systems.
- Specific duties include:
- Analyzing equipment failure data and conducting root cause analysis.
- Develop and implement maintenance and equipment monitoring procedures,
- Identify new technologies for reliability improvement
- Develop training programs
- Collaboration with other departments to integrate reliability and implementing quality assurance programs are also key.
- Utilizing Lean/Six Sigma methodology, establishing metrics, and standardizing parts are part of their responsibilities.
- Other duties as assigned.
- Strong Analytical and problem-solving abilities, technical aptitude, and understanding of engineering principles.
- Minimum of 5 years of related experience of manufacturing, maintenance, or reliability experience in a manufacturing environment.
- Minimum of 5 years in Mechanical or Electrical experience with mechanical or electrical reliability experience.
- Bachelor's Degree in Engineering is preferred in Industrial engineering plus plant maintenance operations.
- Excellent oral and written communication skills.
- Able to collaborate and manage projects.
- Proficiency in data management, statistical analysis, and knowledge of reliability tools like FMEA and RCA are necessary.
- Familiarity with CMMS software like SAP or Maximo is needed.
- Must have a continuous improvement mindset and Lead Six Sigma certification is beneficial.
- Able to work effectively in a team environment or independently, as required.
- Ability to adjust quickly to changing demands.
- Must be able to work in a fast paced environment.
- Candidates must successfully pass post-offer/pre-employment drug and background screen.
- Medical, Dental, Vision & Prescription Coverage
- Paid Time Off
- Life Insurance
- Short Term Disability
- Flexible Spending Account and Health Savings Account
- 401(k) Retirement Savings Plan
- Employee Assistance Program
- Educational Assistance Program
- Discount Benefits
- Additional Voluntary Benefits