Senior Process Engineer

Actalent

  • Madison, WI
  • $57.69-76.92 per hour
  • Permanent
  • Full-time
  • 8 days ago
Job Title: Lead Process EngineerJob DescriptionThe Lead Process Engineer will be responsible for the design and layout of fluid process systems, ranging from individual equipment like a CIP skid to entire production plants. This role involves managing projects from initial concept through to process design, equipment sizing, specification, installation, and commissioning. Effective communication is critical, as the engineer will coordinate with team members, contractors, consultants, vendors, and clients throughout each project phase.Responsibilities
  • Design and layout of fluid process systems, including CIP skids and complete plants.
  • Develop mass balances, process flow diagrams (PFD), piping and instrumentation diagrams (P&ID), utility/equipment matrices, timelines, SOPs, and performance specifications for process equipment.
  • Identify proper pumps and valving components for each application.
  • Understand and apply knowledge of batching, processing, packaging, CIP/COP, pasteurization, filtration, and heat exchangers.
  • Design steam, condensate, glycol, tower water, and city water systems.
  • Interact with equipment vendors and develop Requests for Quotation (RFQ).
  • Identify process improvements, analyze opportunities, and implement action plans.
  • Supervise field personnel for work performed at customer sites.
  • Travel to customer locations to maintain client contact and address project-related needs.
  • Manage equipment procurement and requisition essential parts.
  • Work within established engineering policies and procedures to ensure effective customer service.
Essential Skills
  • Bachelor’s Degree in Engineering or 8-10 years of related experience.
  • 8+ years of experience in fluid processing, with regulated dairy preferred.
  • Knowledge of USDA and FDA regulatory guidelines.
  • Experience with capital projects, including quoting, procurement, installation, and commissioning.
  • Proficiency in AutoCAD for 2D modeling and Plant 3D for P&ID's.
  • Strong understanding of thermal dynamics and heat transfer design.
  • Experience in the dairy, juice, yogurt, or vegetable industries.
  • Valid US Driver's License.
Additional Skills & Qualifications
  • Experience with process optimization, MES, and automation systems.
  • Ability to consult and provide solutions for plant inefficiencies.
  • Supervisory experience preferred.
  • Proficiency in the Microsoft Office Suite.
  • Excellent verbal and written communication skills.
  • Strong interpersonal skills, including teamwork and professionalism.
Work EnvironmentEngineers can work remotely from anywhere in the states. They are expected to attend monthly leadership meetings and collaborate with colleagues. Travel is required 40% of the time, primarily domestically, with trips typically lasting between one and four days. Expenses for travel to the office and job sites, including hotel, food, and mileage, are reimbursed. The company has been in business for 31 years and employs 37 full-time staff. It features engineering teams across multiple disciplines, including mechanical, process, structural, and electrical.Pay and BenefitsThe pay range for this position is $57.69 - $76.92/hr.Eligibility requirements apply to some benefits and may depend on your job
classification and length of employment. Benefits are subject to change and may be
subject to specific elections, plan, or program terms. If eligible, the benefits
available for this temporary role may include the following:
  • Medical, dental & vision
  • Critical Illness, Accident, and Hospital
  • 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available
  • Life Insurance (Voluntary Life & AD&D for the employee and dependents)
  • Short and long-term disability
  • Health Spending Account (HSA)
  • Transportation benefits
  • Employee Assistance Program
  • Time Off/Leave (PTO, Vacation or Sick Leave)
Workplace TypeThis is a fully remote position.Application DeadlineThis position is anticipated to close on Sep 9, 2025.About ActalentActalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email for other accommodation options.

Actalent