
Principal Engineer, Manufacturing Test Equipment Engineer, Smart Factory (Onsite)
- Rockford, IL
- Permanent
- Full-time
- Serve as a technical Subject Matter Expert (SME) for automation systems and production test equipment.
- Lead full lifecycle engineering of manufacturing and test systems: design, integration, validation, deployment, and maintenance.
- Develop and implement automation technologies, including robotics, PLCs, SCADA (e.g., Ignition), AMR/AGVs, and vision systems.
- Lead system design efforts aligned with near- and long-term business goals, driving standardization and smart factory initiatives.
- Oversee software and hardware integration, data acquisition, and system reliability improvements.
- Define testing strategies, performance requirements, calibration, and maintenance plans for production test systems.
- Provide SME coaching to increase understanding of test stands, data systems, and unit interaction.
- Use statistical process control (SPC) tools and data analytics to drive process optimization and improve equipment effectiveness.
- Partner with cross-functional teams (product engineering, quality, operations) to troubleshoot, upgrade, and standardize equipment and test processes.
- Support and manage external suppliers and partners during test equipment commissioning and validation.
- Develop documentation, lead peer reviews, and enhance internal processes for efficiency and cost control.
- Participate in troubleshooting legacy and complex test systems; support system upgrades and equipment obsolescence mitigation.
- Assist with CAD-based system design and modeling (ProE, SolidWorks, Inventor, AutoCAD, or similar).
- Typically requires a University Degree and minimum 8 years prior relevant experience or an Advanced Degree in a related field and minimum 5 years of experience
- Background in test equipment design, automation controls, and mechatronic systems.
- Experience in automation programming (ladder logic, function block, Python).
- Experience with:
- Robotics programming (ABB, Universal Robots)
- Vision systems (Cognex)
- SCADA platforms (Ignition)
- PLCs and torque control systems
- Experience with electrical and safety standards (NFPA 79, NEC, UL508A, ANSI/RIA15.06, OSHA).
- Familiarity with basic electrical systems including motors, drives, transformers, instrumentation, and controls.
- Leadership skills with the ability to manage cross-discipline teams and dotted-line reports.
- Analytical, organizational, and critical thinking skills.
- Familiarity with Industry 4.0 concepts and digital manufacturing simulation tools.
- Medical, dental, and vision insurance
- Three weeks of vacation for newly hired employees
- Generous 401(k) plan that includes employer matching funds and separate employer retirement contribution, including a Lifetime Income Strategy option
- Tuition reimbursement program
- Student Loan Repayment Program
- Life insurance and disability coverage
- Optional coverages you can buy: pet insurance, home and auto insurance, additional life and accident insurance, critical illness insurance, group legal, ID theft protection
- Birth, adoption, parental leave benefits
- Ovia Health, fertility, and family planning
- Adoption Assistance
- Autism Benefit
- Employee Assistance Plan, including up to 10 free counseling sessions
- Healthy You Incentives, wellness rewards program
- Doctor on Demand, virtual doctor visits
- Bright Horizons, child and elder care services
- Teladoc Medical Experts, second opinion program
- And more!