Machine Setup Operator {H}
Arch
- Woburn, MA
- Permanent
- Full-time
- Loads starting material into machine and unloads machined part from machine
- Deburrs Parts as necessary for Inspection and Safety
- Performs Daily Housekeeping around machine and Daily Maintenance checks
- Adjusts tool offsets and other machine offsets such as fixture offsets, cutter comp, etc.
- For non-complex machining operations, installs and aligns holding fixtures and accessories on machines per green folder instructions.
- Aligns and secures cutting tools into tool holders and then installs tool assemblies on machines per tool sheet.
- Retrieves CNC program, ensures revision is correct, and downloads to machine.
- Establishes the machining offsets (G54, etc.).
- Starts and observes machine operation to detect malfunctions or out-of-tolerance machining, and adjusts set-up as required to make part within specification.
- Document results and get first-piece stamp for operation.
- Multitasking machine set-up experience a plus.
- Recognizes that tool wear has occurred
- Adjusts tool offsets as necessary
- Identifies and builds tooling according to the tool sheet. Establishes tool heights.
- Identifies correct tool versus the tool sheet and changes the tool in the machine
- Reads CNC program line-by-line to follow tools paths
- Uses standard hand tools such as vernier calipers, micrometers, and hard gages to ensure that parts were fabricated within specifications
- Uses any specialty inspection device (ex: vision system) required in each machining cell
- Loads part onto CMM and operates CMM to ensure that parts were fabricated within specifications
- Reads and interprets blueprints, specifications, and quality plans to understand inspection requirements
- Fills out Quality System paperwork and enters data into computer as necessary
- Operates more than 1 machine at the same time, as required
- Trains other employees on the basics of operating equipment on which employee is fully competent
- Notifies more senior machining employees, engineers, or supervisors when problems arise.
- No responsibilities
- No responsibilities
- Quality - Demonstrates accuracy and thoroughness; Monitors own work to ensure quality; Applies feedback to improve performance; Looks for ways to improve and promote quality
- Quantity - Meets productivity standards; Completes work in timely manner; Strives to increase productivity
- Safety and security - Observes safety and security procedures; Reports potentially unsafe conditions; Uses equipment and materials properly
- To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required.
- High school diploma or general education degree (GED); Vocational Technical High School or Community College Advanced Manufacturing Certificate graduate preferred; Equivalent combination of education and experience
- Ability to perform the job while demonstrating all aspects of the Tier One Experience Behaviors: Together by Choice, Continuously Improve, Walk the Talk, Being the Best, and Customer Peace of Mind.
- Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals.
- Ability to present numerical data effectively and write routine correspondence
- Ability to speak effectively to communicate with other employees of organization.
- Ability to apply concepts such as decimals, fractions, percentages, ratios, and proportions to practical situations.
- Ability to add, subtract, multiply and divide
- Ability to interpret bar and line graphs.
- Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form
- Ability to identify problems in a timely manner and resolve or notify more senior employee
- Ability to work well in group situations.
- Possess Basic Computer skills.