Turbine and Generator Failure Analysis Consultant
Structural Integrity Associates, Inc.
- Huntersville, NC
- Permanent
- Full-time
- Perform causal analysis of turbine and generator rotating and non-rotating equipment including:
- Site forensic investigation,
- Metallographic failure mechanism determination,
- Operation data forensic review,
- Lifing calculations through both classic and finite element analysis methods,
- Causal analysis using the appropriate tool(s),
- Development of containment, corrective, and preventative actions,
- Client presentation and RCA review(s).
- Employ fatigue, corrosion, and high-temperature creep life assessment and fracture mechanics-based crack growth concepts for serviceability assessment of damaged or flawed components.
- Collect and utilize industry experience to support existing and develop new clients.
- Use experience with materials, component repair, welding, and nondestructive examination techniques on investigations.
- Mentor and train entry-level engineers in failure and causal analysis techniques.
- Interact with client engineering resources and legal councils, 3rd party investigators and insurance representatives.
- Support client deposition and litigation as required.
- Prepare written technical reports and presentations.
- Present and represent SI through technical forums and industry conferences.
- Develop and expand business opportunities with existing Structural Integrity clients.
- Support development of new clients and business offerings.
- Develop proposals for opportunities identified.
- Learn and implement all applicable standard Structural Integrity policies and procedures.
- 8-20 years of experience in Mechanical Engineering or related industry experience.
- B.S or M.S degree in Mechanical Engineering.
- Highly motivated self-starter experienced with the desire to learn and challenge historical practices.
- Possesses an inquisitive approach to problem solving with the ability to drive progress.
- Background in power generation rotating machinery including but not limited to gas turbines, steam turbines, generators, and plant auxiliaries.
- Detailed knowledge of common gas turbine and steam turbine alloys, failure mechanisms and properties.
- Working knowledge of CAD software (Solidworks is a plus), Abaqus and/or ANSYS FE software, and general fracture mechanics and creep concepts is a plus.
- Background in life management of capital / critical assets or maintenance is a plus.
- Ability to be actively involved in both internal and external training and development programs.
- Computer programming experience is a plus.
- Excellent written and oral communication skills are essential, as well as a working knowledge of computer software, including Microsoft Office.
- Experience in consulting, sales, or application engineering a plus.
- Professional Engineering licensure (PE) in one or more states is a plus.
- Periodic travel with minimal notice is required.
- Medical, dental, and vision insurance
- Life Insurance and AD&D
- Short-term and long-term disability
- Health Savings Account with employer contribution
- Flexible Spending Account for health care and dependent care
- ID theft protection and credit monitoring