
TPM/Maintenance Manager
- Topeka, KS
- Permanent
- Full-time
- Perform maintenance management by leading maintenance resources and establishing priorities in maintenance schedules
- Support the operating departments' Technical Leaders, Maintenance Leaders, Planners and Technicians to:
- Develop their technical acumen
- Understand and apply Progressive Maintenance tools
- Prioritize work effectively through use of a CMMS (Computerized Maintenance Management System)
- Respond to process failures and breakdowns with a sense of urgency
- Train all levels of the organization to complete mechanical work
- Drive high-performance work culture by engaging with team members on the floor and coaching to problem solve, make decisions, and become self-reliant
- Coach operating teams and leadership to root cause identification, elimination of losses, and the use of problem-solving tools to identify gaps and prioritize work.
- Lead the plant facilities team to ensure reliable operations and maintenance of plant infrastructure, utilities, buildings & grounds
- Lead the maintenance storeroom staff to:
- Operate and maintain all aspects of the maintenance storeroom
- Develop and teach Storeroom DMS (Daily Management Systems), including all In-process measures
- Responsible for the maintenance shop to ensure staffing, skills and equipment to support plant maintenance repair activities
- Lead the Site Progressive Maintenance (PM) Pillar and collaborate with the corporate PM Pillar Team
- Responsible for electronic reliability data and improving methods for collecting accurate data
- Establish and track KPIs as required to successfully manage the safety, quality, and efficiency of the maintenance operations
- Working closely with the Plant Engineer, lead and execute on the 5-year Capital Expenditure strategy to upgrade and maintain plant facilities and equipment
- Participate in and/or lead improvement teams to provide targeted improvements to meet plant and company objectives
- Address gaps in line/area performance through the implementation and effective coaching of Continuous Improvement methodologies; foster a zero-loss culture
- Owns a safety key element and/or a quality key element
- Support and foster our Company Culture through role modeling our Basic Beliefs and Our Commitment to Each Other
- Embrace the Plant Vision and CBN (Compelling Business Need)
- Participate in the annual Site Master Planning process
- Support HPO (High Performance Organization) vision and work system
- Support continuous improvement programs and Role model behaviors
- Achieve an excellent understanding of operational capabilities and product flow including all inputs and outputs
- In conjunction with the HR Manager and Plant Manager, effectively manage employee relations issues
- Professionally represent the site to all constituents and stakeholders, including but not limited to: Internal Corporate Business Partners; Customers; Vendors; Contractors; Regulatory Representatives, etc.
- Bachelor's degree is preferred, Engineering degree is preferred
- 5 years of relevant experience is required
- Demonstrated ability leading a team to deliver business needs where employee safety receives top priority, followed closely by product quality and productivity
- Demonstrated ability building and developing leaders
- Experience coaching & growing capability in maintenance technicians. Identification of capability gaps, plans to close gaps in self and others to assure team skills meet immediate and future business / team needs
- Experience with maintenance work development, planning, and scheduling
- Experience with a CMMS (Computerized Maintenance Management System)
- Demonstrated priority setting and problem solving
- Demonstrated ability to be decisive, proactive and strategic in decision making
- Demonstrated ability to work effectively across organization boundaries and with diverse teams
- Experience developing and maintaining a budget
- Demonstrated experience in building a high-performance work culture and systems is preferred
- Effective presentation, verbal, and written communication skills
- Ability to gather and validate data independently, analyze data to determine optimal solutions. Share analysis and solutions with others.
- Strong demonstrated technical and mechanical ability in order to coach others on equipment maintenance and troubleshooting.
- Project management experience would be valued for this role, as the individual will manage costs, schedules and resources for the work.
- Operates with discipline - set objectives, target timing and task priorities; follows through to meet commitments.
- Available to provide technical support and coordinate resources during major outages
- Willingness and ability for occasional travel as required