
Master Black Belt - Lean Process Improvement Manager
- Brook Park, OH
- Permanent
- Full-time
- Implement and lead Ford North America's Lean and Six Sigma strategy in manufacturing plants.
- Mentor Plant Leadership, Black Belts, and Green Belts in Lean and Six Sigma problem solving methodologies.
- Instruct on Ford Production System Standards and Lean Principles (Kaizen, 5S, Value Stream Mapping, Visual Management, 8 Waste, etc.) to eliminate waste.
- Guide Black Belts and Green Belts in using Six Sigma Methodology to complete projects effectively.
- Teach Six Sigma Black Belt and Green Belt classes, preparing students for certification.
- Support problem-solving teams at Ford facilities and suppliers.
- Manage and mentor Continuous Improvement Specialists in executing Kaizen projects and activities.
- Promote continuous improvement and waste elimination via Kaizen and Six Sigma projects.
- Implement continuous improvement methodology, sustainability strategies, and lean practices with Plant Leadership.
- Support the Ford Production System at manufacturing plants through mentoring and training.
- Oversee gap closure plans for Lean Maturity Model in manufacturing plants.
- Liaise with other business units to share Six Sigma knowledge and best practices.
- Work with manufacturing technology development teams, skill teams, and FPS coaches on the development and integration of FPS related technologies
- Guide team members towards innovative solutions to grow a culture of innovation
- Provide data analytic training and development of dashboards to help drive continuous improvement
- High School Diploma or equivalent
- 3+ years of experience in a manufacturing environment
- Ability to work all shifts, rotating shifts or weekends, should the need arise
- Bachelor's Degree - Engineering discipline or strong manufacturing experience preferred
- Certifications: Master Black Belt Certified, or ability to obtain certification within 3 months, Lean Certificate and Formal Training
- 5+ years of related experience in a manufacturing environment
- Proven understanding and application of Lean principles and practices in a production environment
- Expertise in Lean and Six Sigma tools and methodologies
- Understanding of the Ford Quality Operating System (QOS)
- Strong analytics and data management skills
- Exceptional communication, interpersonal, and leadership skills
- Ability to work well under pressure and multi-task in fast-paced environment
- Ability to work collaboratively across all employee levels
- Strong statistical analysis skillset
- Experience leading teams
- Data Analytics and dashboard development (Power bi, Alteryx, looker studio, power apps, power automate, Google Cloud Platform, etc.)
- Immediate medical, dental, and prescription drug coverage
- Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up childcare and more
- Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
- Vehicle discount program for employees and family members, and management leases
- Tuition assistance
- Established and active employee resource groups
- Paid time off for individual and team community service
- A generous schedule of paid holidays, including the week between Christmas and New Year's Day
- Paid time off and the option to purchase additional vacation time.