Process Controls Engineer I
- Corning, NY
- Training
- Full-time
- Working individually or alongside experienced professionals in multi-disciplinary teams to design, develop, and implement process controls solutions for manufacturing processes
- Working with subject matter experts to develop in-depth process knowledge and fundamental understanding of manufacturing processes to identify new promising process control opportunities
- Evaluating existing process control strategies and then proposing and developing enhancements/improvements to increase process efficiency and plant profitability (e.g., via increased yields or throughput); this could mean enhancing PID-based control strategies with cascade control, feedforward, gain-scheduling, optimized loop pairing, etc. or applying advanced, model-based control algorithms, such as model predictive control (MPC), internal model control (IMC), etc.
- Developing and maintaining MPC-based process control solutions throughout the organization
- Working closely with manufacturing to define appropriate hardware and software platforms for implementing process control solutions
- Facilitating the transfer of new process control technologies into manufacturing and providing training to manufacturing and engineering personnel
- Generating intellectual property through technical reports, invention disclosures, and patent applications
- Bachelor's or Master's degree in Electrical, Mechanical, or Chemical Engineering with coursework focused on controls is required.
- A Master's degree is preferred.
- 1 to 5 years of experience in industry on manufacturing processes.
- New graduates with related internship experience will be considered.
- Strong understanding and practical application of classical control theory, including PID control loop tuning and analysis
- Familiarity with advanced process controls technologies such as MPC, non-linear approaches, cascade control, and feed-forward control
- Programming experience in MATLAB/Simulink
- Controls-oriented modeling (system identification)
- Proven problem-solving abilities
- Strong verbal and written skills
- Excellent interpersonal skills
- Ability to prepare and present presentations effectively
- Ability to work in a manufacturing environment.
- Functions well on projects and team initiatives as well as independent assignments.
- Results-oriented, self-motivated individual with a track record of meeting commitments and managing time well.
- Values the strength of diverse team membership and is accountable to the team.
- Strong technical curiosity with desire to take on challenging technical problems
- Programming in a variety of languages such as Python, C++, or .NET languages, such as C# and Visual Basic
- Experience or a strong desire to learn PLC and other IEC based programming (ladder, structured text)
- Experience working in or leading cross-functional and global teams
- Experience with MPC implementation and maintenance/tuning
- Experience in applying multivariate statistical process control methods, such as principal component analysis (PCA) and partial least squares (PLS) regression for process monitoring and analysis
- Excellent growth and advancement opportunities